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Sunday, November 23, 2008

HomeAid Delivers Award of Appreciation to WarmlyYours Employees

WarmlyYours Employees helping out at HomeAidEarly on a recent summer morning, a WarmlyYours crew of 11 assembled in Joliet, IL to help in the setup of a new social home for young women and their kids. Hundreds of pieces of heavy furniture, beds and mattresses had to be moved into the residence and HomeAid Chicago counted on a team of volunteers to make it happen. At the end of an exhausting but very productive day, nearly 50 bedrooms were fully equipped and ready for everyone to move in!

Over the past few months, our warehouse manager, Maciek, has also assisted HomeAid on several construction projects. From installing shower rods in Joliet, Maciek has leant his trade skills in handling heavy tools to help remodel several shelters for the homeless, children beaten by their parents and sexually abused girls.

Congratulations to Maciek and the courageous WarmlyYours employees who made it all happen. Our sincere thanks to HomeAid for rewarding our efforts with this award!

It has been WarmlyYours' policy for many years now to let employees take days off to work for local non-profit companies. I'm very proud to see the WarmlyYours team take this policy to heart and make a difference by helping those of us that are less fortunate.

Julia
jbillen@WarmlyYours.com
WarmlyYours CEO

WarmlyYours Employees help out with local housing at HomeAid

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Thursday, November 13, 2008

New Portable Snow Melting – Just in Time for Snowfall!

Chad Braker, WarmlyYours Tech Staff, Installing Heated Stairways
I'm Scott Rosenbaum, WarmlyYours Technical Support and Engineering Manager. Today, I'd like to share the details of an installation of HeatTrak outdoor portable heating mats to show you how easy it is. The WarmlyYours team recently put two HeatTrak systems in a local home in Kildeer, IL. The application called for entryway and stairway snow melting.

For the entryways, we took the mats out of the box and placed them in the desired locations. Then we plugged the ALCI protected plug into an outlet. It was that simple.
Chad Braker, WarmlyYours Tech Staff, Installing Stairway Heaters
For the stairways, first we verified that the correct quantities of mats were shipped. Then we placed the mats on the stairs, centering them in the walking area of each stair. Once the mats were placed, we checked for proper routing of the power cable that runs to each mat. The cord that is included with each order is long enough to properly place the radiant mats on most normal depth stairs. (If the stairs to be heated are more than 13" -14" deep, an optional longer cord should be used.) Next we plugged the stair mats into one other. Finally, we plugged the ALCI equipped plug from the first mat into a power outlet. At this point, we verified proper operation of the system. If one or more of the mats weren't heating we would double check to ensure that the cords were fully seated into the input & output sides of the individual stair mats.
Installing HeatTrak Heated Stairways
However, all of the mats were working properly and the layout was approved so we attached each radiant heating mat to the corresponding stair using the appropriate fastener for the surface material. (I.e. wood screws, concrete screws, etc.). That was all there was to it.

With winter fast approaching, now is the ideal time to install a portable snow melting system. Save yourself the cost of salt and other snow melting materials plus the hours spent shoveling your sidewalk and stairways. With very little time and effort HeatTrak portable radiant heating mats are installed and ready to make your life easier.
HeatTrak Heated Stairways, Portable Snow Melting
To see all of the new HeatTrak® snow melting systems, just click on http://www.warmlyyours.com/products/snow-melting/.

In addition to the HeatTrak portable heating mats, other applications include outdoor radiant heating cables for heated driveways, sidewalks and gutter deicing.

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Tuesday, September 9, 2008

Tales from the Trenches: DIY Installation in a Chicago Bathroom

Electric Floor Heating InstallationHi, I’m Eric, the Computer Support specialist at WarmlyYours and now first-time Do-It-Yourself installer of a WarmlyYours radiant floor heating system. Last weekend I installed the system in my brother’s bathroom and was able to perform most of the installation myself. This was my first genuine installation from start to finish, and I want to share my experience along with a few helpful tips for other first-time installers and do-it-yourselfers. The sub flooring that I used in the bathroom just beneath the electric radiant floor heating system was Hardi Backer Board. I cemented the boards down to the plywood sub flooring, then used screws every 8".Electric Floor Heating Installation Gluing
The Hardi board was great because all of the areas were pre-marked for driving the screws in. After the boards were cemented and screwed down, I secured the seams in between the boards with more thinset cement (this was a non-modified type) and joint seam tape for sub flooring. This made the floor rock solid. It will take a California earthquake to crack this floor. After my sub floor was secure, I laid out the mat according to the custom installation plan provided by WarmlyYours engineering staff. I ran into one problem with the plan, but that was because I forgot to mention that there was a floor vent in the "water closet" of the bathroom.Electric Floor Heating Installation Picture 3No worries because the nice thing about the WarmlyYours floor heating system design is that I was able to cut and turn the mat to fit around the vent while still using up the entire length. I definitely appreciated the flexibility of being able to cut-&-turn the WarmlyYours heating mat to fit the actual jobsite layout (note to myself to take better measurements next time!). To secure the heating mat to the sub floor, I decided to use a hot glue gun since my staples were just bending and not piercing the Hardi Backer board. I used a lot of glue every few inches to make sure the mat would hold in place. The glue dried quickly so by the time I finished gluing the surface was ready for my first coat of thinset cement. I tested the ohms on my floor heating mat before I laid it down on the floor, and again after my cuts and turns, and then one last time after I applied my layer of thinset. Electric Floor Heating Installation Picture 4Ohms were almost spot on to what the white label said they should be on the mat. Using the flat side of my trowel I mixed up a really watered down modified thinset. I could have used self leveling cement; however, I had bought too much thinset mix already.

The thinset laid down pretty flat, but some of my hot glue dots were too high. So if you ever glue down a mat don't get too crazy with the glue. It doesn't take much to hold down the WarmlyYours floor heating mat as it already lays out pretty flat to start. Some areas of the bathroom were not covered by floor heat (under the sink vanity) so I had to level out those areas to be even with the rest of the room.  I could have used a large float to make it level, however on a construction site there are plenty of 2 x 4's, so I just used one of those. My goal was to cover the floor heating mat just enough so that I wouldn't have to be as careful with the trowel when I laid the thinset down for the tiles. So my initial layer of thinset was about the thickness of the mat and I could still see the shape of the mesh after the thinset dried.

The electrical line was installed by a licensed electrician (my uncle). I wired the thermostat up myself after the bathroom floor was in. I've wired basic light switches and outlets before so wiring the thermostat was really no different.  I reduced the amount of cold lead wire coming out of the box so that it wouldn't be all coiled up in there. By the way, this does NOT affect the heating ability of the mat. It is summer and the house is still under construction so my brother has yet to fully experience the warmth of the floor. We did turn it on for about 30 min to make sure that you could feel the bathroom tiles warm up. Generally it will take 30-45 min before you feel a noticeable difference by touching your hand to the floor. We felt an unheated tile in the closet to compare and wow what a difference it makes – my brother is now actually looking forward to the winter season to really make the most of his new heated bathroom floor!

Electric Floor Heating Installation Picture 5Electric Floor Heating Installation Picture 6
Electric Floor Heating Installation Picture 7
Electric Floor Heating Installation Picture 8

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