TempZone™ Flex Roll 240V 1.5′ x 54′, 81 sq.ft., 5.1A
Part Number: TRT240-1.5x54
This support page provides publications, manuals, specifications, videos, support articles, and common support questions
This support page provides publications, manuals, specifications, videos, support articles, and common support questions
Support Questions
Showing 10 of 41 questions
The breaker and wire sizes are selected based on the total amperage of the WarmlyYours heating system connected to a single thermostat. This information is on the WarmlyYours heating system's installation plan, electrical plan, or UL label. Based on guidelines from the National Electrical Code: loads up to 16 Amps may utilize 12 gauge wire with a 20-Amp breaker, and loads up to 12 Amps - 14 gauge wire with a 15-Amp breaker. Local code and/or other factors may change these guidelines.
No. Never cut the heating cable. The floor heating cable is designed with a very specific resistance in order to consistently maintain heating at the chosen wattage per square foot. Trimming the heating cable would lower the resistance of the cable causing the system to overheat. Adding heating cable to the system would raise the resistance and the system would not heat properly.
Waterproofing for the room is in the layer above the floor heating system. The layers for waterproofing this type of floor are:
- subfloor
- thinset
- uncoupling membrane
- tempzone heating cable
- waterproofing tape for seams and corners
- thinset or self leveling cement
- tile floor
Yes, Luxury Vinyl Tile (LVT) is typically installed over the embedded heating element using self-leveling cement (SLC). Many people choose to use SLC when installing tile over floor heating.
We do not suggest using thinset to encase the heating wires with LVT, as it is very difficult to get thinset completely flat.
WarmlyYours has recently begun including floor sensors with our heating elements to help ensure customers will have everything they need for optimal operation of their radiant heating systems.
The sensor included with your floor heating element can be installed with the heating system (the sensor is equally spaced between runs of the heating wire--see your install manual for more info). Installing this sensor with your floor heating control will enable energy efficient operation of the floor warming system based on the floor temperature instead of the ambient room temperature.
We generally recommend that you install a second, unconnected backup floor sensor alongside the primary one. In the very unlikely event that your first floor sensor is damaged, this install method will save you from having to pry up flooring to replace a floor sensor. You simply disconnect the damaged sensor from the thermostat and connect the backup sensor.
In addition to the floor sensor that was included with your heating element, our nSpiration Series thermostats also come with a floor sensor. If you purchase both a heating element and an nSpiration Series thermostat from WarmlyYours, you'll have a primary and a backup floor sensor for your system.
Make sure any cracks or raised edges are sanded down before installation. Seal and patch cracks where possible. If needed, pour a layer of self-leveling cement to make sure surface is level and flat. Then proceed with instructions to install desired floor heating system and flooring.
It is strongly recommended that an insulating underlayment be installed between the slab and heating element to prevent heat loss.
The TempZone™ Flex Rolls, Easy Mats and Shower Mats are designed to deliver 15 watts per square foot (maximum allowed by the National Electrical Code), with the heating element positioned 3” apart on a serpentine loop attached to a fiber mesh. The TempZone™ Cable yields between 8-12 watts per square foot, variable, based on the cable spacing. TempZone™ Custom Mats are made to order, so the spacing of the heating element throughout the mat varies according to each specific design. The TempZone™ Custom Mats can yield from 12 to 15 watts per square foot.
There are heating systems designed for floating floors, such as our Environ system. However, the flooring must be rigid enough so it does not mold itself to the heating cables over time.
Check the flooring manufacturer's floor heating recommendations. In most cases, the heating system will need to be embedded beneath the flooring. Check for all "flatness" requirements for the flooring you choose. The flattest floors utilize self-leveling cement when installed correctly.
The TempZone™ twin conductor cable present in our TempZone™ products is comprised of a double-insulated, coaxial heating cable. The total thickness of the system can be between ⅛” and 5/32” thick and will not noticeably affect the height of your installed flooring.
Reflective insulation is not effective with conductive heating, which is how embedded floor heating and snow-melting systems transfer heat. To be effective, the reflective insulation surface needs to face an air space (air gap), which allows the reflected heat to be redirected.
An effective solution considers the insulating material's R-Value. This is the rating of a material's insulating properties. The "R" stands for "resistance" and refers to the material's resistance to heat flow, or temperature conduction.
Yes, we offer several options to help make your floor heating system water resistant or waterproof. Our TempZone product line is designed for wet areas - making it completely safe for rooms that will have water on the floor at times or may experience leaks or flooding. We also offer waterproofing bands for our TempZone Cable + Prodeso Uncoupling Membrane system. Allowing you to waterproof all seams and the perimeters of the wall - guaranteeing that your floor heating system stays safe and prevents water from leaking to areas below.
Yes, radiant floor heating can be a primary heat source if its heat output exceeds the room's heat loss. For best results, we recommend using a 15-watt system, covering at least 80% of the floor, and ensuring the space is well-insulated. Use our Heat Loss Calculator to verify your specific needs.
Yes, radiant floor heating is an excellent primary heat source for tiny houses in mild to moderate climates. Because tiny houses have small footprints, the 15-watt output of TempZone™ can easily maintain comfort while saving valuable wall space. Ensure the structure is well-insulated and use our Heat Loss Calculator to confirm.
Yes, we strongly recommend installing insulation like ThermalSheet™ over concrete slabs. Concrete acts as a "heat sink," absorbing warmth that should go to your floor. Insulation directs the heat upward, significantly improving efficiency, reducing warm-up times, and allowing the system to function effectively as a primary heat source.
Underlayment is recommended for floating floors (laminate, LVP, wood) and installations over cold subfloors like concrete. It provides thermal insulation to prevent heat loss and improves system efficiency. For tile and stone, the system is typically embedded in thinset, so a separate underlayment is often unnecessary.
Single Conductor vs. Twin Conductor Identification
- A single conductor floor heating system is a loop of one core wire, it starts at the thermostat and ends at the thermostat - this is the original method of manufacturing heating cable. Most single conductor floor heating systems have the same color cold lead wire connected to both load terminals/pigtails of the thermostat. Some early single conductor floor heating systems were produced with a white and a yellow cold lead wire.
- A twin conductor floor heating system terminates two core wires at the end, both wires start at the thermostat - this is the current method of manufacturing heating cable. Most twin conductor floor heating systems will have two different colored cold lead wires, and one of these is black. The other wire in a WarmlyYours floor heating system is either yellow (120V system) or red (240V system). A few early Environ systems had two black cold lead wires.
Note:
- Not all heating cables are wired directly to the thermostat. It may have been necessary during installation to terminate the heating cable in a junction box, and then run a separate (contractor-supplied) wire from the junction box to the thermostat.
- WarmlyYours single conductor cold leads were produced with a 13‘ length at the start of the loop, and a 26‘ length at the end. The 120V floor heating systems had a yellow and a white label attached to the cold leads, and the 240V floor heating systems had a red and a white label attached.
- If you have a single conductor floor heating system and notice that one cold lead is thicker or feels hotter than the other, please contact technical support at +1 (800) 875-5285
WarmlyYours TempZone™ Flex Rolls and Easy Mats deliver 15 watts per square foot, the maximum allowed by the National Electrical Code. This provides 25% more heating power than the 12-watt industry standard. TempZone™ Cable can be spaced to deliver between 8 and 15 watts per square foot depending on your needs.
Yes, electric radiant floor heating is ideal for basements because it warms the cold concrete slab and provides consistent heat from the ground up. In well-insulated finished basements, it can serve as the primary heat source, turning a typically chilly space into a comfortable, year-round living area.
Radiant floor heating can heat a sunroom if the space has high-quality insulation and double-pane glass. Since sunrooms have high heat loss, a 15-watt system is essential. In extremely cold climates or poorly insulated sunrooms, it is best used as a supplemental source to keep the floor comfortable.
Yes, radiant heating is highly efficient in cold weather. Unlike forced-air systems that lose heat through ductwork and rising air, radiant heat warms objects directly via far-infrared energy. This method is up to 45% more energy-efficient, providing consistent comfort while significantly lowering monthly heating costs in frigid environments.
The best home features for cold climates include a simple gable roof to shed snow, covered entrances for protection, airtight triple-pane windows to prevent heat loss, and radiant heating systems. These features work together to maintain interior warmth, reduce energy bills by up to 25%, and ensure structural safety during harsh winters.
Temperature affects core resistance - lower temperatures decrease resistance and higher temperatures increase resistance. Another consideration is the test equipment, sometimes switching test units, adjusting the calibration, or allowing for the verified differential may be necessary.
Most systems provide only 12 watts per square foot, which often lacks the power for primary heating in cold climates. WarmlyYours TempZone™ delivers 15 watts—a 25% increase. This higher output allows the system to overcome heat loss more effectively, providing reliable primary warmth even when outdoor temperatures drop.
Documents
Technical Support
- Floor Fault Location Thermal Camera Troubleshooting Kit Instruction (English)
- TempZone™ Twin Conductor Ohm Reading Guide (English)
- Floor Fault Location Thermal Camera Troubleshooting Kit Instruction (Spanish)
- Floor Fault Location Thermal Camera Troubleshooting Kit Instruction (French)
- TempZone™ Cut & Turn Twin Conductor Repair Kit Instructions (English)
- TempZone™ Cut & Turn Twin Conductor Solder Method Wire Repair (English)
- TempZone™ Mega Ohm Reading Instructions (English)
- TempZone™ Twin Conductor 14AWG Extension Instructions (English)
- TempZone™ Twin Conductor 17AWG Extension Instructions (English)
- TempZone™ Twin Conductor Ohm Reading Guide (French)
- TempZone™ Twin Conductor Ohm Reading Guide (Spanish)
- TempZone™ Twin Repair Endcap (English)
Installation
- TempZone™ Flex Roll (Twin Conductor) Installation Manual (English)
- Manual de instalación de su Sistema de Calefacción Radiante Tempzone (Spanish)
- TempZone™ Flex Roll (Twin Conductor) Important Installation Information Summary (English)
- TempZone™ Flex Roll Cuts and Turns (English)
- TempZone™ Flex Roll Nailed-Down Hardwood Installation Overview (English)
- TempZone™ Floor Cross Section in Shower (English)
Project Planners
- Floor Heating Request for Quotation Form (English)
- Calculating Project Dimensions (English)
- Floor Heating Project Planning Guide Form (English)
- TempZone Flex Rolls Materials And Tools Checklist (English)
Publications
Sell Sheets
Technical Information
Technical Specifications
- TempZone™ Floor Cross Section using Glued-Down Engineered Wood Over Concrete (English)
- TempZone™ Floor Cross Section using Glued-Down Engineered Wood over Insulated Concrete (English)
- TempZone™ Floor Cross Section using Nailed Down Hardwood Floor over Plywood subfloor (English)
- TempZone™ Floor Cross Section using Resilient Flooring over Concrete (English)
- TempZone™ Floor Cross Section using Resilient Flooring over Insulated Concrete (English)
- TempZone™ Floor Cross Section using Tile and Self Leveling Cement over Concrete (English)
- TempZone™ Floor Cross Section using Tile and Self Leveling Cement over Insulated Concrete (English)
- TempZone™ Floor Cross Section using Tile and Thin-Set over Plywood subfloor (English)
- TempZone™ Floor Cross Section using Tile and Thin-set over Concrete (English)
- TempZone™ Floor Cross Section using Tile and Thinset over Insulated Concrete (English)
- TempZone™ Floor Cross Section using Tile, Thin-set, Backer Board over Plywood Subfloor (English)
- Tempzone Mat floor cross section using thermalsheet LVT over Concrete (English)
- Tempzone floor cross section using LVT over Wood subfloor (English)
Warranties
Wiring Diagrams
Specifications
Electrical
| Amps | 5.06 A |
| Cold Lead Wire Gauge | 17 AWG |
| Floor Load | 1.22 kW |
| Ohms | 47.41 Ω |
| Ohms Per Ft | 0.15 Ohm/ft |
| Thermal Power | 1.22 kW |
| VOP | 63 |
| Voltage | 240 V |
| Watts | 1215 W |
| Watts Per Sq. Ft. | 15 Watts Per Sq. Ft. |
Warranty / Certifications
| Approvals | cULus listed |
| Warranty | 25 Year Warranty |
| Wet Location Listed | US, Canada |
Performance
| BTU Per Hour | 4146 Btu |
Product Dimensions
| Cold Lead Length | 15′ |
| Coverage | 81 ft² |
| Heating Cable Length | 315.59′ |
| Heating Element Thickness | 1/8″ |
| Length | 54′ |
| Weight | 7.8 lbs |
| Width | 1′ 6″ |
Appearance
| Color | Green |
Installation
| Floor Types | Commonly installed beneath tile and stone |
Logistics
| Package Contents | (1) TempZone Flex Roll 240V 1.5′ x 54′ 81 sq ft 5.1A (TRT240-1.5x54); 1x Floor Heating Sensor (FH-BACKUP-SENSOR) |
| UNSPSC Code | 40101830 |
Identifiers
| SKU | TRT240-1.5x54 |
| UPC (GTIN-12) | 881308021511 |
Videos
Articles
- Can the non-heating leads of Tempzone or Environ systems be shortened?
- Links to video instructions for installing TZ Twin
- NobleSeal with EFH
- Self Leveling Underlayments Compatible with EFH
- TempZone Cut & Turn Twin Conductor Spec Sheet
- Troubleshooting the circuit check
- TZ Twin EMF Testing
- Wet Locations, Tempzone Twin US & Canada
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